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Manufacturing

Shop floor tablet

Updated in 5.20.70

A tablet at each work centre shows its queue of operations. The operator signs in with a PIN, starts the setup and the work, pauses with a reason, counts good and scrap, and finishes — and the production order shows it at once, with the minutes it was worked.

Where

Manufacturing › Shop floor · the tablet itself: /floor-tablet

Who

«Set up tablets and operators» makes tablets and sets PINs and badges. «Read the shop floor» reads the operators, downtime and counts. The operator at the tablet needs no right: only the work centre's own people sign in there.

Sign in at the tablet

1
The tablet shows its work centre and the centre's people, with who is in today by the attendance device. Tap your name — or press Scan my badge and hold your badge to the camera.
The tablet of the Cutting work centre asks who is working
2
Type your PIN and press Sign in. After the set number of wrong PINs the person is locked out for 15 minutes; the foreman can Unlock.
The PIN pad on the tablet

Work an operation

1
Choose an operation from the Queue (the running ones first, then by the order's due day), or press Scan an order and hold its label to the camera. The Work instructions are the routing operation's own text and files.
2
Start setup, then Setup done — start work; or Start straight away. A second operator who starts it Joins it; the minutes are counted once.
An operation running at the tablet, with its counts and pauses
3
Pause asks why it stops. A breakdown stops the machine (its availability reads it); a planned reason, such as Break, is a planned stop. Start again puts the machine back in service.
The reasons a machine stops
4
Count the Good and the Scrap — scrap names its reason. A count typed wrong is taken back with Take back on its own day. Finish takes a last count and ends the operation.
Counting good and scrap with the reason it was scrapped
Each operator's time is recorded where everybody's time is (Timesheets), at their hourly rate — one stretch of time is logged once.

Set up and read the floor

1
Operators: the people of a work centre (added on the work centre), their Badge (the id they carry on the attendance device), their PIN, who is in today and what they work on now. Print badges prints a QR code for each.
The operators of a work centre with badge, PIN and attendance
2
New tablet makes a tablet for one work centre; its key is shown once. Open it on this device, or open the link on the tablet. New key stops the old one at once.
3
Downtime counts the pauses by their reason over a period; Good and scrap counts the units by scrap reason and by operator.
Downtime by reason over a week

Piece-rate pay

1
In Manufacturing › Piece-rate pay, New rate sets what one good unit pays at one operation of a routing, or at any operation of a work centre.
2
Every good count at the tablet earns a line at the rate of that moment, Waiting for approval. A holder of «Approve piece-rate pay» chooses lines and presses Approve or Refuse (with a reason). Nobody approves their own.
Piece-rate lines waiting for approval
Approved lines of one person and month become one earning, «Piece-rate pay», in that month's payroll.
A month whose payroll is closed takes nothing; a count whose pay is approved is not taken back.

Questions

Where is “Shop floor tablet” in Zyntra OS?

Manufacturing › Shop floor · the tablet itself: /floor-tablet

Who can use “Shop floor tablet”?

«Set up tablets and operators» makes tablets and sets PINs and badges. «Read the shop floor» reads the operators, downtime and counts. The operator at the tablet needs no right: only the work centre's own people sign in there.